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Field-Effect Transistors



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Intersil Corporation
AN7332 데이터시트, 핀배열, 회로
The Application Of Conductivity-Modulated
Field-Effect Transistors
Application Note
May 1992
AN7332.1
Summary
The development of conductivity-modulated field-effect
transistors, FETs, makes available to the system designer
another solid-state device that can be used to implement
power switching control. This paper reviews differences
between the standard and the newly developed FET. It
shows the significant advantages that the conductivity-
modulated FET has over the standard FET. Several
applications are presented to show that this new type of
device works well in practical situations. The relative
immaturity of the conductivity-modulated FET may limit its
initial utilization. But as the family grows and product
innovation and refinement takes place, this newest member
of the power semiconductor family will become a viable
alternative to the other members.
General Considerations
The development of the power field-effect transistor has
made available to the power-stage designer an entire new
family of power semiconductors. Over the past 5 to 6 years,
the breadth of product has grown to encompass the require-
ments of a large number of applications. A limiting factor that
has slowed the utilization of power FETs in the high-current,
high-voltage applications is the fact that the on-state
resistance (RDS(ON)) in a standard FET is related to its
breakdown voltage (BVDSS) by a nearly cubic power, i.e.,
RDS(ON) BVDSS 2.8. What this implies, as Figure 1 shows,
is that as the breakdown voltage increases, the on-state
resistance climbs even faster.
1 P-CHANNEL MOSFETs
N-CHANNEL MOSFETs
0.1
0.01
N-CHANNEL
CONDUCTIVITY
MODULATED FET
P-CHANNEL CONDUCTIVITY
MODULATED FET
0.001
10
100 1000
DRAIN-SOURCE VOLTAGE (V)
FIGURE 1. SPECIFIC ON-RESISTANCE OF P AND N-CNANNEL
MOSFETS AND CONDUCTIVITY-MODULATED
FETS vs FORWARD BLOCKING VOLTAGE.
The MOSFET on-state resistance is contributed to primarily
by three components of the transistor: the MOS channel,
the neck region, and the extended drain region. The
extended drain region contributes the most to the on-state
resistance in high-voltage MOSFETs. To achieve a lower on-
state resistance at a given blocking voltage, the usual
technique is simply to make the die larger. However,
increasing the die size has its limitations from a
4-1
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manufacturing point of view, since MOSFETs, with their very
fine horizontal geometries, are highly defect-yield sensitive.
As die size increases, the likelihood of a defect resulting in a
nonfunctional part increases exponentially. This tendency,
combined with a smaller number of parts per wafer, limits the
availability of low-on-state-resistance, high-voltage MOS-
FETs.
A change in the horizontal geometry of the MOSFET can
lower the specific on-state resistance per unit area. By using
more channel width with smaller source cells placed closer
together, a reduction in on-state resistance can be achieved.
A limitation on how close these cells can be placed arises
from a possible localization of field concentrations that will
limit the voltage breakdown of the structure to less than the
theoretical rating due only to impurity concentrations.
Therefore, for a given breakdown voltage, there exists a
minimum spacing of the cell structure. Generally, the higher
the required breakdown voltage, the further apart the cells
must be placed.
As stated earlier, the extended drain region of the MOSFET
generally contributes the most to the on-state resistance in
high-voltage MOSFETs. As the required blocking voltage is
increased, this region must be made thicker and more lightly
doped to be able to support the desired voltage. It is this
region's contribution to on-state resistance that the conduc-
tivity-modulated field-effect transistor drastically reduces.
This reduction occurs as the result of the injection of minority
carriers from the substrate and, in specific on-state resis-
tance per unit area, is about 10 times less than in a standard
MOSFET at the 400V BVDSS level, as shown in Figure 1.
Further analysis has shown that the specific on-state
resistance may be nearly independent of blocking-voltage
level. This finding implies that at a BVDSS of 1000V, the
reduction in conductivity-modulated FETs over the standard
MOSFETs could be perhaps 50 to 1. These reductions in
on-state resistance per unit area that the conductivity-
modulated FETs can achieve present the possibility that
high-voltage high-current FET-type devices can become
more readily available because of the smaller die sizes
associated with conductivity-modulated FETs.
Comparison of Standard and Conductivity-Modulated
FETs
Standard and conductivity-modulated FETs share some
characteristics, but are substantially different in others.
Shown in Table 1 is a listing of the major characteristics that
make the conductivity-modulated FETs unique among
power semiconductor families. Foremost, it is a voltage-
gated device; its input characteristics are similar to standard
power MOSFETs of comparable chip size. Very little drive
power is required at low to moderate switching frequencies.
The device remains under the control of the gate within its
normal operating conditions. It exhibits the normal linear
mode as well as the fully saturated on-state of conventional
power MOSFETs. When the gate voltage is removed, the
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AN7332 데이터시트, 핀배열, 회로
Application Note 7332
device turns off, unlike the thyristor family of power
semiconductors, which must be either externally or naturally
(internally) commutated.
TABLE 1. CONDUCTIVITY-MODULATED FET
CHARACTERISTICS
Voltage Gated
Turn Off
Nonlinear On-State
Voltage drop
Turn On Speed
Turn-Off Speed
Temperature Independent
On-State Voltage Drop
Small gate power required. Similar
to standard power MOSFET.
When gate drive is removed...
Unlike an SCR!
Like that of an SCR.
Fast! Comparable to a standard
power MOSFET.
Slow! Comparable to a bipolar
transistor.
Unlike the typical 2x variation of a
power MOSFET.
The on-state voltage drop or resistance characteristic of a
conductivity-modulated FET is markedly different from that
of a standard power MOSFET, and is similar to that of a
thyristor family member, the SCR. There is an offset voltage
component (typically 0.6V) due to the p-n junction on the
drain side, and a somewhat nonlinear resistive component,
both of which are in series between the drain and source
terminals. This series arrangement results in a highly
nonlinear equivalent resistance, unlike the linear resistive
characteristic of VDS(ON) of a standard FET.
The structure of the conductivity-modulated FET operates
during its turn on just as a standard FET does, hence its
turn-on speed is very similar to that of a standard FET. With
its high input impedance and its short propagation delay, the
turn-on transition of the conductivity-modulated FET, as well
as the standard power FET, is easily controlled by the gate
driving circuit. This characteristic allows the designer the
ability to control EMI and RPI generation easily. With other
power semiconductors, it may be necessary to employ elab-
orate circuit schemes to limit rapidly rising in-rush currents.
A significant characteristic that must be considered in power
switching applications is that of turn-off speed. The internal
action that makes the conductivity-modulated FET such a
silicon-efficient device also makes it an inherently slower
device during turn-off. The injection of the minority carriers
during the on-state conduction of current results in these
carriers being present at the moment of turn-off. Without any
way of removing these carriers by external means, they must
recombine within the structure itself before the device can
revert to its fully off-state condition. The quantity of these
carriers and how fast they can deplete themselves
determines the turn-off switching speed of the conductivity-
modulated FET. This process of recombination is
considerably slower than the simple discontinuance of
majority carrier flow by which the standard power FET turns
off. Hence, again, the conductivity-modulated FET is an
inherently slower device. Its turn-off speed lies somewhere
between the performance of a thyristor and that of a bipolar
transistor.
The final characteristic that makes the conductivity-
modulated FET different from a conventional FET is the
variance of on-state voltage with temperature. The
characteristic of the conductivity-modulated FET is similar to
that of an SCR, varying about -0.6mV/oC. The conventional
FET has a positive temperature coefficient such that on
high-voltage devices the
value when the junction
RDS(ON) will
temperature
double from its +25oC
reaches +150oC. The
system designer must take this characteristic into consider-
ation when the heat sink is being designed for the system.
It is these similarities and differences that make the conduc-
tivity-modulated FET a unique member of the family of
power-semiconductor switching devices. Applications of this
alternative power switching device invariably make use of
one or more of its unique characteristics.
Applications
Automotive Ignition
An application that can take advantage of the low drive-
power capability of the conductivity-modulated FET is the
electronic automotive ignition system. In Figure 2, the control
IC takes the signal from the pickup coil located in the
distributor and regulates the current through the ignition coil.
At the proper time, the IC removes base drive from the
bipolar transistor, which all systems currently employ as their
coil driver. This removal of base drive allows the transistor to
shut off which, in turn, causes a rapid decrease in the
ignition-coil primary current. As the primary current
decreases to zero, the energy stored in the field surrounding
the primary is transferred to the secondary coil. The
secondary coil, consisting of many more turns than the
primary, transforms this energy into a higher voltage,
resulting in a spark being generated in the cylinder. The
control IC determines when this spark occurs, so as to
derive usable power. With the use of a bipolar transistor, it is
estimated that approximately two-thirds of the power
dissipation that occurs in the control IC is the result of the
need to be able to drive the required base current of the
ignition output transistor. The high-impedance input of the
conductivity-modulated FET virtually eliminates the base-
current drive dissipation of the control IC.
With improved silicon usage, the conductivity-modulated
FET brings to power semiconductor switching devices the
die size necessary to attain the required voltage and current-
handling capabilities of the electronic ignition. This smaller-
sized die makes possible smaller modules, whether they be
hybrid or standard PC-based systems, than those currently
implemented with bipolar-transistor technology.
Brushless DC Motors
Another emerging application that can make use of
conductivity-modulated FETs is the emerging field of
brushless DC motors. In this class of application, the solid-
state devices are used to electronically switch the voltage to
the multiplicity of windings that are employed. The motor
consists of an armature that has a number of N and S poles
consisting of high-strength permanent magnets. The stator
is made up of the multiplicity of windings that were
4-2
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